Hydrostatic testing Additional Services Provided In-House Tool Room Special Configurations Brazing Similar/Dissimilar Metals
#Tube bending and fabrication manual#
CNC, Pneumatic, hydraulic and manual mandrel bending.Bending & Small Hole Piercing of an Aluminum Air Flow Sensor for the Agricultural IndustryĬustom Tube Fabrication Capabilities: Fabrication Method Bending:.Tube Shearing of a Brass Horn Ring Connector.
For more details about our custom tube bending services or other value added capabilities please see the table below or contact us directly. Ancillary services include design consultations, cost reduction analysis, specialty packaging, and internal tooling designing. We also feature an in house tool room, and 3D printing abilities for part approval. Our specialty production shop handles prototype, low and medium volumes, from 1 to 100,000 units. Typical turnaround times for custom tubing is 3 to 4 weeks, with rush and emergency services available. Testing methods include helium leak, air leak, and hydrostatic methods. All manufactured tubing is subjected to comprehensive testing and inspections by our dedicated quality control department to ensure the highest levels of quality and integrity. We employ the cost effective brazing process for metal joining, with capabilities to effectively join dissimilar metals including copper to brass and copper to steel. Holes are formed in tubing utilizing various methods including punching, drilling, extruding, intruding, and notching, with special configurations possible. Our end forming capabilities incorporate standard types as well as custom designed configurations, including closed, reduced, expanded, flanged, flared, double flared, beading, saddle beading, swage, and radius. Material options for tubular components include copper, brass, aluminum, stainless steel, and steel alloys. The tightest tolerances of ± 0.002” can be held in certian manufacturing processes. We specialize in tight radius and multi-radius bends from small 1 to 1 radius ratio's to large radius, with little or no tangent. Tubing is possible in round, square, and rectangle cross sections, in lengths of up to 32’, outside diameters from 1/16” to 4-1/8” and wall thicknesses from 0.011” to 0.25”. These processes produce tubing with radii from 1/4” up to 6”, in a number of profiles including coils, return bends, flat bends, hairpins, serpentine, and crossover bends. Of Headers, Manifolds, Return Bends, Multi-Bends,Įxtrusions, Intrusions, & Brazed Assemblies Printable Page Email This Page Custom Tube FabricationĪ/C Fabricating is experienced in a range of fabrication methods including tube coiling, mandrel bending, CNC, hydraulic, pneumatic, and manual bending techniques, end forming, brazing, and mechanical assemblies for tubing parts. Bending of an Aluminum Air Flow Sensor for the Farming Industry.Custom Copper Runs for Freon Evacuation System.Development of a Copper Bifurcate Coined Distributor for the HVAC Industry.The right Eastwood tube roller will quickly become a go-to unit for any fabricator. These powerful tools can be used to make tube frames and roll cages or just to add a cool hood ornament. Get in touch with us to acquire more details of Pipe/Tube bending kit that we offer.Custom Tube Fabrication - Goshen, Indiana Call: 574.534.1415 Our tube benders and tube formers are the best way for DIY enthusiasts to add function and style to their rides. With the legacy of quality workmanship, product performance, and customer satisfaction, we have established a name for ourselves in the global market. The dies in the kit have sturdy construction and are capable of creating smooth bends without damaging the work-piece. Cast Iron Dies: 3/8″, 1/2″, 5/8″, 9/16″, 3/4″, 7/8″ for Round and 3/4″ and 1″ for Square Tubesīeing a customer-oriented company, we supply cost-effective products and Pipe/Tube Bending Kit is one of our most popular.With the use of the contents of the kit, round tubing dies, square tubing dies, conduit pipe, round rod is extremely easy and trouble-free than never before. We retain the material integrity during the bending process with use of wiper dies and mandrels, particularly in the case of tight. Mandrel bending allows for precision cold bending while supporting the tube / pipe during the bending process. round and 1/16in square steel pipe and tubing. Bendtech Industries has the largest tube and pipe bending tooling range in the country. The Woodward-Fab pipe/tube bending kit, which comes with a combination of dies is great for bending up to 1/8in.
Features of Pipe / Tube Bending Kit Offered at Woodward Fab